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VDE
2c, 3c
10 AMP POWER RELAY
HP-RELAYS
25 .984
36 1.417
FEATURES
* Interchangeable with existing models * Long life and high reliability * High contact capacity up to 10 A 250 V AC * Available with plug-in/solder and quick-connect terminals
44.5 1.752
mm inch
SPECIFICATIONS (at 20C 68F)
Contacts
Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Rating Remarks
* Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "initial breakdown voltage" section *2 Detection current; 10 mA *3 Excluding contact bounce time *4 Half-wave pulse of sine wave: 11ms; detection time: 10s *5 Half-wave pulse of sine wave: 6ms *6 Detection time: 10s *7 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 61).
Characteristics (at 60 Hz, 20C 68F)
2 Form C 3 Form C 4 Form C 15 m Silver Silver alloy Maximum operating speed Initial insulation resistance*1 Between open contacts Breakdown Between contact sets voltage*2 Between contact and coil Operate time*3 (at nominal voltage) Release time (without diode)*3 (at nominal voltage) Temperature rise Functional*4 Shock resistance Destructive*5 Functional*6 Vibration resistance Destructive Conditions for opera- Ambient tion, transport and temp. storage*7 (Not freezing and condensing at low Humidity temperature) Unit weight 2 Form C 3 Form C 4 Form C 20 cpm more than 100 M at 500 V DC 1,000 2,000 1,000 Vrms Vrms Vrms 1,500 2,000 1,500 Vrms Vrms Vrms 1,500 2,000 1,500 Vrms Vrms Vrms Approx. 15 ms Approx. 15 ms Approx. 25 ms Approx. 25 ms
Nominal switching capacity
10 A 250 V AC (resistive)
Max. 65C 98 m/s2 {10 G} 980 m/s2 {100 G} 58.8 m/s2 {6 G}, 10 to 55 Hz at 1 mm double amplitude 117.6 m/s2 {12 G}, 10 to 55 Hz at 2 mm double amplitude -50C to +40C -58F to +104F 5 to 85% R.H. Approx. 60g 2.12 oz Approx. 100g 3.53 oz Approx. 125g 4.41 oz
LIFE DATA
Contact rating and expected life For AC load type
Voltage Load Electrical life 125 V AC Resistive (cos ] 1) Inductive (cos ] 0.4) -- -- 10 A 7.5 A 5A 3A 1A 0.7 A Mechanical life 250 V AC Resistive (cos ] 1) Inductive (cos ] 0.4) 10 A 7.5 A 7.5 A 5A 3A 2A 0.6 A 0.4 A Expected life (min. operations) 2x105 5x105 1x106 2x106 1x107
Current
Note: When the electromagnet or exciting coil (Solenoid, etc.) is the load, the value of motor or lamp load is applicable.
411
HP
Contact rating and expected life For DC load type
Voltage Load Electrical life 24 V DC Resistive (cos ] 1) Inductive (cos ] 0.4) -- 7A 7.5 A 5A 5A 3A 1A 0.6 A Mechanical life 125 V DC Resistive (cos ] 1) Inductive (cos ] 0.4) -- -- 0.5 A 0.4 A 0.3 A 0.2 A 0.1 A 0.06 A Expected life (min. operations) 2x105 5x105 1x106 2x106 1x107
Current
Life curve
1,000 Operations, x104 900 800 700 600 500 400 300 200
125 V A
Mechanical life more than 10,000,000 operations
100 0
0
VA Cc
C cos
=1
Notes: 1. For DC inductive loads, use an arc suppressing circuit. 2. When used under a DC load operating at high repetition rate with considerable arcing, corrosion of the contacts and/or the contact blades is likely to occur. When using the relay under conditions of high temperature, humidity or high repetition rate, it is suggested that the relay cover be removed to facilitate extended operation.
10
TYPICAL APPLICATIONS
HP relays enjoy wide use in various applications, particularly in automation controls and remote controls. Applications include: Industrial machinery Machine tool Food processing packing machines Office equipment Coin operate devices Home appliances Transportation Communication and measuring devices Amusement devices
ORDERING INFORMATION
Ex. Contact arrangement 2: 2 Form C 3: 3 Form C 4: 4 Form C HP 3 M AC240V Coil voltage AC 6, 12, 24, 48, 115, 220, 240 V DC 6, 12, 24, 48, 110 V Terminal Nil: Standard plug-in terminal M: Direct mounting (3 Form C only) TM: Top mounting (2 Form C only) L: Lamp wired, standard plug-in terminal
(Notes) 1. For UL/CSA or VDE recognized types, add suffix UL/CSA or VDE (HP2-TM type VDE application under way) 2. Standard packing Carton: 50 pcs. Case: 200 pcs. 3. UL/CSA approved type is standard.
TYPES AND COIL DATA
1. Standard plug-in terminal type (without lamp wired) DC TYPES at 20C 68F
Type Part No. HP2-DC6V HP2-DC12V HP2-DC24V HP2-DC48V HP2-DC110V HP3-DC6V HP3-DC12V HP3-DC24V HP3-DC48V HP3-DC110V HP4-DC6V HP4-DC12V HP4-DC24V HP4-DC48V HP4-DC110V Nominal coil voltage, V DC 6 12 24 48 110 6 12 24 48 110 6 12 24 48 110 Pick-up voltage, V DC (max.) 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 Drop-out voltage, V DC (min.) 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 Max. allowable voltage, V DC 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 Coil resistance, (10%) 25 110 440 1,800 7,300 24 100 400 1,560 7,450 22 95 380 1,500 7,000 Nominal coil current, mA 240 109 54.5 26.7 15.0 250 120 60 31 14.9 273 127 63 32 15.7 Nominal operating power, W 1.5 1.3 1.3 1.3 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.5 1.5 1.5 1.7
2 Form C
3 Form C
4 Form C
25
os = 1 5
Load current, A
412
HP
AC TYPE (50/60 Hz) at 60 Hz, 20C 68F
Type Part No. HP2-AC6V HP2-AC12V HP2-AC24V HP2-AC48V HP2-AC115V HP2-AC220V HP2-AC240V HP3-AC6V HP3-AC12V HP3-AC24V HP3-AC48V HP3-AC115V HP3-AC220V HP3-AC240V HP4-AC6V HP4-AC12V HP4-AC24V HP4-AC48V HP4-AC115V HP4-AC220V HP4-AC240V Nominal coil voltage, V AC 6 12 24 48 115 220 240 6 12 24 48 115 220 240 6 12 24 48 115 220 240 Pick-up voltage, V AC (max.) 4.8 9.6 19.2 38.4 92 176 192 4.8 9.6 19.2 38.4 92 176 192 4.8 9.6 19.2 38.4 92 176 192 Drop-out voltage, V AC (min.) 1.8 3.6 7.2 14.4 34.5 66 72 1.8 3.6 7.2 14.4 34.5 66 72 1.8 3.6 7.2 14.4 34.5 66 72 Max. allowable voltage, V AC 6.6 13.2 26.4 52.8 126.5 242 264 6.6 13.2 26.4 52.8 126.5 242 264 6.6 13.2 26.4 52.8 126.5 242 264 Inductance, H 0.049 0.190 0.776 3.106 15.83 57.90 66.26 0.030 0.119 0.475 1.899 10.36 39.32 44.05 0.019 0.077 0.309 1.292 6.953 26.57 29.75 Nominal coil current, mA 310 160 78 39 18 9.5 9.0 520 260 130 65 28.5 14.2 13.9 800 400 200 95 42 21 20.5 Nominal operating power, VA 1.9 1.9 1.9 1.9 2.1 2.1 2.2 3.1 3.1 3.1 3.1 3.3 3.1 3.3 4.8 4.8 4.8 4.6 4.8 4.6 4.9
2 Form C
3 Form C
4 Form C
NOTES 1. The range of coil current for AC relays is 15% (60 Hz). For DC relays it is 10% at 20C, 68F. 2. The HP relay will operate in a range from 80% to 110% of the nominal coil voltage. It is, however, recommended that the relay be used in the range of 85% to 110% of the nominal coil voltage, with the temporary voltage variation taken into consideration. 3. When the operating voltage of AC re-
lays drops below 80% of the nominal coil voltage, the relay will generate a considerable amount of heat which is not recommended for maximum efficiency. 4. The coil resistance of DC types is the measured value of the coil at a temperature of 20C 68F. If the coil temperature changes by 1C, the measured value of the coil resistance should be increased or decreased by 0.4%.
5. For applications from 220 V to 240 V DC, connect a resistor in series with the relay coil. See chart for resistor values.
Voltage 220 V DC 240 V DC 2 Form C 3 Form C 4 Form C 7.3 k 7.45 k 7 k (5 W) (5 W) (5 W) 8.7 k 8.8 k 8.3 k (5 W) (5 W) (5 W)
2. Standard plug-in terminal type (with lamp wired) DC TYPES at 20C 68F
Type Part No. HP2-L-DC6V HP2-L-DC12V HP2-L-DC24V HP2-L-DC48V HP2-L-DC110V HP3-L-DC6V HP3-L-DC12V HP3-L-DC24V HP3-L-DC48V HP3-L-DC110V HP4-L-DC6V HP4-L-DC12V HP4-L-DC24V HP4-L-DC48V HP4-L-DC110V Nominal coil Pick-up voltage, voltage, V DC V DC (max.) 6 12 24 48 110 6 12 24 48 110 6 12 24 48 110 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 Drop-out voltage, V DC (min.) 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 Max. allowable voltage, V DC 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 Coil resistance, (10%) 25 110 440 1,800 7,300 24 100 400 1,560 7,450 22 95 380 1,500 7,000 Nominal coil current, mA 240 109 54.5 26.7 15.0 250 120 60 31 14.9 273 127 63 32 15.7 Nominal operating power, W 1.5 1.3 1.3 1.3 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.5 1.5 1.5 1.7
2 Form C
LED
Neon lamp
3 Form C
LED
Neon lamp
4 Form C
LED
Neon lamp
413
HP
AC TYPE (50/60 Hz) at 60 Hz, 20C 68F
Type Part No. HP2-L-AC6V HP2-L-AC12V HP2-L-AC24V HP2-L-AC115V HP2-L-AC220V HP2-L-AC240V HP3-L-AC6V HP3-L-AC12V HP3-L-AC24V HP3-L-AC115V HP3-L-AC220V HP3-L-AC240V HP4-L-AC6V HP4-L-AC12V HP4-L-AC24V HP4-L-AC115V HP4-L-AC220V HP4-L-AC240V Nominal coil voltage, V AC 6 12 24 115 220 240 6 12 24 115 220 240 6 12 24 115 220 240 Pick-up voltage, V AC (max.) 4.8 9.6 19.2 92 176 192 4.8 9.6 19.2 92 176 192 4.8 9.6 19.2 92 176 192 Drop-out voltage, V AC (min.) 1.8 3.6 7.2 34.5 66 72 1.8 3.6 7.2 34.5 66 72 1.8 3.6 7.2 34.5 66 72 Max. allowable voltage, V AC 6.6 13.2 26.4 126.5 242 264 6.6 13.2 26.4 126.5 242 264 6.6 13.2 26.4 126.5 242 264 Inductance, H 0.049 0.190 0.776 15.83 57.90 66.26 0.030 0.119 0.475 10.36 39.32 44.05 0.019 0.077 0.309 6.953 26.57 29.75 Nominal coil current, mA 310 160 78 18 9.5 9.0 520 260 130 28.5 14.2 13.9 800 400 200 42 21 20.5 Nominal operating power, VA 1.9 1.9 1.9 2.1 2.1 2.2 3.1 3.1 3.1 3.3 3.1 3.3 4.8 4.8 4.8 4.8 4.6 4.9
LED 2 Form C Neon lamp
LED 3 Form C Neon lamp
LED 4 Form C Neon lamp
3. Top Mounting (TM) and direct mounting (M) type DC TYPES at 20C 68F
Type Part No. Nominal coil Pick-up voltage, voltage, V DC V DC (max.) 6 12 24 48 110 6 12 24 48 110 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 Drop-out voltage, V DC (min.) 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 Max. allowable voltage, V DC 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 Coil resistance, (10%) 25 110 440 1,800 7,300 24 100 400 1$B!"(J560 7,450 Nominal coil current, mA 240 109 54.5 26.7 15.0 250 120 60 31 14.9 Nominal operating power, W 1.5 1.3 1.3 1.3 1.7 1.5 1.4 1.4 1.5 1.6
HP2-TM-DC6V HP2-TM-DC12V 2 Form C HP2-TM-DC24V Top Mounting Type (TM) HP2-TM-DC48V HP2-TM-DC110V HP3-M-DC6V HP3-M-DC12V 3 Form C HP3-M-DC24V Direct Mounting Type (TM) HP3-M-DC48V HP3-M-DC110V
AC TYPE (50/60 Hz) at 60 Hz, 20C 68F
Type Part No. HP2-TM-AC6V HP2-TM-AC12V HP2-TM-AC24V HP2-TM-AC48V HP2-TM-AC115V HP2-TM-AC220V HP2-TM-AC240V HP3-M-AC6V HP3-M-AC12V HP3-M-AC24V HP3-M-AC48V HP3-M-AC115V HP3-M-AC220V HP3-M-AC240V Nominal coil voltage, V AC 6 12 24 48 115 220 240 6 12 24 48 115 220 240 Pick-up voltage, V AC (max.) 4.8 9.6 19.2 38.4 92 176 192 4.8 9.6 19.2 38.4 92 176 192 Drop-out voltage, V AC (min.) 1.8 3.6 7.2 14.4 34.5 66 72 1.8 3.6 7.2 14.4 34.5 66 72 Max. allowable voltage, V AC 6.6 13.2 26.4 52.8 126.5 242 264 6.6 13.2 26.4 52.8 126.5 242 264 Inductance, H 0.049 0.190 0.776 3.106 15.83 57.90 66.26 0.030 0.119 0.475 1.899 10.36 39.32 44.05 Nominal coil current, mA 310 160 78 39 18 9.5 9.0 520 260 130 65 28.5 14.2 13.9 Nominal operating power, VA 1.9 1.9 1.9 1.9 2.1 2.1 2.2 3.1 3.1 3.1 3.1 3.3 3.1 3.3
2 Form C Top Mounting Type (TM)
3 Form C Direct Mounting Type (M)
414
HP
4. Direct mounting (with lamp wired) type DC TYPES
Type 3 Form C Neon lamp Part No. HP3-ML-DC110V Nominal coil Pick-up voltage, voltage, V DC V DC (max.) 110 88 Drop-out voltage, V DC (min.) 16.5 Max. allowable voltage, V DC 121 Coil resistance, (10%) 7,450 Nominal coil current, mA 14.9 Nominal operating power, W 1.6
AC TYPE (50/60 Hz) at 60 Hz, 20C 68F
Type Part No. HP3-ML-AC115V HP3-ML-AC220V HP3-ML-AC240V Nominal coil Pick-up Drop-out voltage, voltage, voltage, V AC V AC (max.) V AC (min.) 115 V 220 V 240 V 92 176 192 34.5 66 72 Max. allowable voltage, V AC 126.5 242 264 Inductance, H 10.36 39.32 44.05 Nominal coil current, mA 28.5 14.2 13.9 Nominal operating power, VA 3.3 3.1 3.3
3 Form C Neon lamp
LAMP-WIRED RELAYS
Specifications Life of neon lamp....continuous: more than 25,000 hours (more than 3 years) on/off = 1: more than 6 years Life of LED..............continuous: more than 50,000 hours (more than 5.5 years) on/off = 1: more than 100,000 hours (more than 11 years)
NEON LAMP LED
Variation
Type Coil Voltage AC 6V 12 V 24 V -- 115 V 220 V 240 V DC 6V 12 V 24 V 48 V 110 V -- --
HP2-L HP3-L HP3-ML HP4-L
LED (Light emitting diode)
Neon lamp
Notes: 1. AC 48 V type is not available for lamp wiring.
Circuit diagrams
Neon lamp type LED type
Operating current of LED
Coil Voltage DC 6V DC 12V DC 24V DC 48V AC 6V AC 12V AC 24V Operating current of LED DC 6.4 mA DC 5.7 mA DC 4.7 mA DC 4.5 mA AC 10.5 mA AC 9.0 mA AC 7.7 mA
Terminal No. Type HP2-L Polarity (+) 7 (-) 2 Notes: 1. Pay attention to the polarity of coil See circuit diagram (LED type only).
(DC type) HP3-L HP3-ML 10 2 HP4-L 10 1
Notes: 1. Operating current of relays should be increased by the value of LED operating current. Please refer the table. Operating current of neon lamp is approx. 0.3 mA to 0.4 mA. 2. To use the HP relay in the inductive load circuit, the contact protection circuit is recommended.
415
HP
ACCESSORIES
Please refer to "MOUNTING METHODS" for further information. UL, CSA recognized except BRACKET and INSERTING PLATE.
HP Relay Solder terminal socket for rectangular hold boring (with hold-down clip) HP2-SRS Screw terminal socket for DIN rail assembly (with hold-down clip) HP2-SFD For HP2, HP4 HP-BRACKET for direct mounting
HP2
(UL, CSA, VDE) HP3-SRS
(UL, CSA) HP3-SFD
HP3 HP INSERTION PLATE for P/C board mounting (UL, CSA, VDE) HP4-SRS (UL, CSA, VDE) HP4-SFD
HP4
(UL, CSA)
(UL, CSA)
DIMENSIONS AND WIRING DIAGRAM
HP2 (2 Form C) Plug-in terminal types
0.5 .020 5 8 5 .197 .315 .197
mm inch
44 1.732 51 2.008
25 .984 15 .591 0.8 .031
Circuit diagram
5.26 .207
9.5 .374 36 7.5 .295 1.417 5.8 .228 5.3 .209 5.26 .207 10 .394
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
Accepts Faston 205
416
HP
HP2-SRS (with hold-down clip) Optimum space-saving panel cut-out. Can be mounted from either the front or the rear of the panel.
Front surface-mounting
4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE
mm inch
HOLD-DOWN CLIP
5 .197 22 .866 5 .197 6.2 .244 4.1 .161 30 1.181 1.0 .039 6 .236 13 .512 480.2 38 1.890 .008 56 1.496 2.205 33 1.299 24 +0.1 -0 .945 +.004 -0
480.5 34 +1 1.890.020 -0 1.339 +0.39 -0
57.93 2.280.118
HP RELAY HP SOCKET 4 mm SCREW SPRING WASHER
13 .512
PANEL
Rear surface-mounting
4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 56.93 2.240.118 39 480.5 1.535 1.890.020 HOLD-DOWN CLIP
5.5 .217
HP RELAY HP SOCKET 4 mm SCREW SPRING WASHER
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
14 .551 31 1.220
PANEL
HP2-SFD (with hold-down clip) Front wiring in restricted space
100.2 .394.008 HP2 RELAY HOLD DOWN CLIP 23.80.6 .937.024 220.2 .866.008
Mounting dimensions
12 .472 2-M4 .157 SCREW HOLE or 220.2 4.20.1 .165.004 DIA. HOLE .866.008
5.80.2 .228.008 7.50.2 .295.008 9.50.2 .374.008 0.60.15 .024.006 581 2.283.039 1 691 36 2.717.039 1.417.039 801 3.150.039 35.40.5 1.394.020
80 690.5 2.717.020 3.150
60.3 .236.012
150.2 .591.008 220.6 .866.024
4.10.3 .161.012
100.6 .394.024 0.6 33.8 1.331.024 37.90.6 1.492.024 Max. 85 3.346 Max. 89 3.504
Installation screw block (installation screw, hexagonal nut, spring washer)
4 .157 30 30 1.181 1.181 Panel hole dimensions for side-by-side installation
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
Note: Hold down clip and installation screw block are included in package.
HP2-TM (2 Form C) Top mounting types
2.8 .110 35.7 1.406
46.8 1.843
52.3 2.059
4 mm SCREW or 8-32 NC-2 SCREW SCREW WASHER
7 .276
5.5 .217 24.7 .972 25 .984 15 .591 35.7 1.406 0.8 .031 PANEL
0.8 .031
Circuit diagram
Mounting dimensions
9.5 .374 45.5 58 1.791 2.283 7.5 .295 5.8 .228 5.3 .209
2.25R .089R
45.5 1.791
Accepts Faston 205
5.26 .207 4.5 10 .177 .394
5.26 .207
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
4.50.1 DIA. HOLE or 4 mm SCREW HOLE .117.004 DIA. HOLE
2 .079 30 1.181
417
HP
HP3 (3 Form C) Plug-in terminal types
38 1.496 0.5 .020 58 5 .197 .315 .197
mm inch
44 1.732 3 .118 5 .197 38 1.496 11 11 .433 .433 4.75 .187 0.5 .020 2 .079 5.75 .226 5.5 .217 8.5 36 4 .335 1.417 .157 7.65 4.1 .301 .161 7 .276 36 1.417
Circuit diagram
Accepts Faston 187
2 .079
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
HP3-SRS (with hold-down clip) Optimum space-saving panel cut-out. Can be mounted from either the front or the rear of the panel.
22.23 .875 6.2 .244 3.5 .138 480.2 1.890.008 38 56 1.496 2.205 0.6 7.65 .024 .301 5.5 .217 30 1.181 8.5 .335 2.75 .108 8 .315 14.5 .571
Front surface-mounting
4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE
3.5 .138 5 .197 42.95 22 1.691 .866 5 .197
4.1 .161
31 +1 -0 1.220 +0.39 -0
480.5 1.890.020
400.3 1.575.012 HOLD DOWN CLIP
31 +1 -0 1.220 +.039 -0
HP RELAY 520.3 2.047.012
Rear surface-mounting
+0.2 4.2-0 dia. +.008 .165-0 dia.
Lot No.
11 11 .433 .433 45 1.772
1 .039 5.5 .217
4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 3.5 .138 39 +1 -0 1.535 +.039 -0 480.5 1.890.020 30 1.181
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
46 +1 -0 1.811 +.039 -0
HP3-SFD (with hold-down clip) Front wiring in restricted space
220.2 .866.008 HP3 RELAY HOLD DOWN CLIP 23.80.6 .937.024 37 1.457
0.2 .008
Mounting dimensions
12 .472 37 1.457
0.2 .008
2-M4 .157 SCREW HOLE or 4.20.1 .165.004 DIA. HOLE
5.50.2 .217.008 8.50.2 .335.008 7.650.2 .301.008 1.750.15 .069.006
581 2.283.039 691 361 2.717.039 1.417.039
801 3.150.039 35.40.5 1.394.020
690.5 80 2.717.020 3.150
370.6 1.457.024
60.3 .236.012 4.10.3 .161.012
100.6 .394.024 0.6 33.8 1.331.024 37.90.6 1.492.024 Max. 85 3.346 Max. 89 3.504
Installation screw block (installation screw, hexagonal nut, spring washer)
45 1.772
4 .157
45 1.772 Panel hole dimensions for side-by-side installation
Note: Hold down clip and installation screw block are included in package.
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
418
HP
HP3-M (3 Form C) Direct mounting types
38 1.496 16 .630
2.1R
mm inch Mounting dimension
4.2 .165
5 .197
2.1R
44 60 1.732 2.362 73.5 2.894 11 7 .276 .433 20.5 .807 36 1.417
60 2.362
3 .118 4.2 .165 16 .630
4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE
38 1.496 11 11 .433 .433 4.75 4.75 4.75 .187 .187 .187 2.5 2.5 .098 .098 0.5 .020
MIN. 2 .079 MIN. 40 1.575
Circuit diagram
5.75 .226 5.5 .217 8.5 .335 36 7.65 1.417 .301
4 mm SCREW or SPRING 8-32 NC-2 SCREW WASHER
0.5 2 .020 .079 0.5 .020 0.5 4.1 .020 .161 2 .079
Accepts Faston 187
73.5 44 1.732 60 2.894 2.362 7 .276 20.5 5 .807 11 .197 .433
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
16 .630 38 1.496
36 1.417
HP4 (4 Form C) Plug-in terminal types
5 8 5 .197 .315 .197
0.5 .020
44 1.732 51 2.008
0.8 .031
50 1.969 40 1.575 10 .394
Circuit diagram
5.26 .207 36 1.417
9.5 .374 7.5 .295 5.8 .228 5.3 .209 25 .984 10 .394 10 .394
Accepts Faston 187
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
419
HP
HP4-SRS (with hold-down clip) Optimum space-saving panel cut-out. Can be mounted from either the front or the rear of the panel.
mm inch Front surface-mounting
4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE HOLD-DOWN CLIP
5 .197 22 .866 5 .197 4.1 .161 58 2.283 480.2 38 1.890 .008 56 1.496 2.205 6.2 .244 5.5 .217 33 1.299 48 +1 -0
34 +1 480.5 -0 1.339 1.890 +.039 .020
-0
533 2.087.118
HP RELAY HP SOCKET 4 mm SCREW SPRING WASHER
13 .512
+.039 -0
PANEL
Rear surface-mounting
1.0 .039 6 .236 13 .512 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 523 2.047.118 HOLD-DOWN CLIP
HP RELAY HP SOCKET 4 mm SCREW SPRING WASHER
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
39 +1 480.5 -0 1.535 1.890 +.039 .020
-0
14 .551 58 +1 -0 2.284 +.039 -0
PANEL
HP4-SFD (with hold-down clip) Front wiring in restricted space. Two HP2 relays can be mounted in one socket.
100.2 .394.008 250.1 .984.004 100.2 .394.008 HOLD DOWN CLIP HP4 RELAY 581 2.283.039 5.8 .228 7.50.2 .295.008 9.50.2 .374.008 0.60.15 .024.006
0.2 .008
Mounting dimensions
23.8 .937
0.6 .024
530.2 2.087.008
12 .472
2-M4 .157 SCREW HOLE or 4.20.1 .165.004 DIA. HOLE 530.2 2.087.008
691 2.717.039
361 1.417.039
801 3.150.039 35.40.5 1.394.020
690.5 2.717.020 80 3.150
150.2 150.2 .591.008 .591.008 530.6 2.087.024
60.3 .236.012 4.10.3 .161.012
100.6 .394.024 33.80.6 1.331.024 37.90.6 1.492.024 Max. 85 3.346 Max. 89 3.504
Installation screw block (installation screw, hexagonal nut, spring washer)
61 2.402
4 .157
61 2.402 Panel hole dimensions for side-by-side installation
Note: Hold down clip and installation screw block are included in package.
Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch:
General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059
ACCESSORIES for HP2 and HP4 types HP Bracket (with 2 screws, 2 washers) The HP Bracket is used for mounting HP2 relays and HP4 relays directly to the panel. It facilitates soldering or quick connections with Faston 205 tab 0.8 mm .031 inch. Notes: 1. This bracket is unavailable for UL, CSA and VDE applications. 2. When using the special bracket, it is recommended to use the screws and washers called out in the chart in the next page in order to eliminate any possible damage to the relay coil.
Mounting methods (a) Remove the M3 x 7 screw (red colored) fixed to the relay, and place the bracket on the relay with the attaching M3 x 7 screw (blue colored) and the spring washer.
(b) Use the additional M3 x 7 screw and washer for attaching the bracket to the panel.
8 .315
For the HP4 type relay two brackets are used
14 .551 4 .158
903 14 .55120
23 .906 2 .079 8.5 .335 1 .039 3 DIA. HOLE .118 DIA. HOLE
.787
3.5 DIA. HOLE .138 DIA. HOLE Keying tab.
420
HP
Thickness of a special bracket A suitable screw A suitable washer 1.0 mm (.039 inch) M3 x 7-M3 x 8 for M3 Screw Millimeter 3mm .118inch diameter 7mm .276inch length M 3 1.6 mm (.063 inch) M3 x 8 for M3 x 7 2.0 mm (.079 inch) M3 x 8-M3 x 10 for M3
Dimensions and mounting method
HP2
4.5 DIA. HOLE .177 DIA. HOLE 25 .984 4.5 DIA. HOLE .177 DIA. HOLE 50 1.969 8.5 .335 51 2.008 20 .787 7 .276 25 .984 MIN. 26 1.024 25 .984
mm inch HP4
3 mm SCREW 42 1.654 BRACKET PANEL KEYING TAB 3 mm SCREW 27 1.063 51 2.008
1. Rear-surface mounting
8.5 .335 51 2.008 20 .787 7 .276 MIN. 26 1.024 3.2 DIA. HOLE .126 DIA. HOLE 25 .984
3.2 DIA. HOLE .126 DIA. HOLE 50 1.969 44 1.732
3 mm SCREW
2. Front-surface mounting
44 1.732
42 1.654 3 mm SCREW
13 .512 14.5 .571 MIN. 26 1.024 4.5 DIA. HOLE .177 DIA. HOLE
13 .512 14.5 .571 25 .984 KEYING TAB MIN. 26 1.024 25 .984 28.5 1.122
PANEL BRACKET 44 1.732 51 2.008
4.5 DIA. HOLE .177 DIA. HOLE
HP Inserting Plate for HP2 and HP4 types 1. HP inserting plate is used for mounting 2. If adjustment by soldering is not suitHP2 and HP4 relays on a printed board to able, bore 1/8" diameter hole on the printadjust the length of the terminals. ed circuit board and mount the relay with a M3 x 10 screw. The chart to the right suggests the proper screws for different printed circuit boards.
3. Two plates are used for the HP4 type relay.
Thickness of P/C board 1.0 mm .039 inch 1.2 mm .047 inch Suitable screw M3 x 10 M3 x 10
PC board pattern
3 .118 15 .591 8 .315 4 DIA. HOLE .157 DIA. HOLE 16 .630 36 1.417
7.3 .287
HP2
3 .118 4.5 .177 1.0 .039 7.5 .295 9.5 .374 8.9 .350 15 .591 3.2 DIA. HOLE .126 DIA. HOLE 10 .394 5.8 .228 5.8 .228 7.5 .295 9.5 .374 8.9 .350 1.0 .039 10 .394
HP4
25 .984 5.8 .228 5.8 .228 46 1.811 HP INSERTION PLATE PC BOARD 15 .591 5 .197 10 .394
16.5 .650 25 .984 2 .079
15 .591 3.2 DIA. HOLE .126 DIA. HOLE
Please refer to the above second instruction.
Tolerance: 0.1 .004
For Cautions for Use, see Relay Technical Information (Page 48 to 76).
9/1/2000
All Rights Reserved, (c) Copyright Matsushita Electric Works, 421 Ltd.
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